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姘存鼎婊戣仛鍚堢墿杞存壙鏉愭枡鏀规€х爺绌惰繘灞�

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姘存鼎婊戣仛鍚堢墿杞存壙鏉愭枡鏀规€х爺绌惰繘灞�

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(1.闈掑矝鐞嗗伐澶у 鏈烘涓庢苯杞﹀伐绋嬪闄�,灞变笢 闈掑矝 266520;2.宸ヤ笟娴佷綋鑺傝兘涓庢薄鏌撴帶鍒舵暀鑲查儴閲嶇偣瀹為獙瀹�,灞变笢 闈掑矝 266520)

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楂樺垎瀛愯仛鍚堢墿閫氬父鐢卞緢澶氶噸澶嶇殑缁撴瀯鍗曞厓閫氳繃鍏变环閿繛鎺ヨ€屾垚,鍒嗗瓙閲忛珮杈�104锝�107,鍥犲叾鑰愯厫铓€銆佹槗鎴愬瀷銆佽川閲忚交绛夌嫭鐗圭殑鐗╃悊鍖栧鐗规€у緱鍒颁簡骞挎硾搴旂敤[8],浣嗗悓鏍蜂篃瀛樺湪璁稿缂虹偣,姣斿鑰愮(鎬с€佽€愮儹鎬у樊,闅句互閫傜敤浜庤嫑鍒荤殑宸ュ喌(鍚仠闃舵銆侀噸杞姐€侀珮娓┿€侀珮杈愬皠绛�)銆傞殢鐫€绉戝鎶€鏈殑涓嶆柇杩涙,瀵硅仛鍚堢墿鏉愭枡鐨勬€ц兘瑕佹眰涔熸棩鐩婃彁鍗�,浼犵粺鐨勮仛鍚堢墿宸查毦浠ユ弧瓒充汉浠瑁呭绋冲畾鎬с€佽垝閫傛€х殑瑕佹眰[9],瀵规潗鏂欒繘琛屼笉鏂敼杩涗互閫傚簲涓嶅悓宸ュ喌瀵规彁鍗囪酱鎵夸箖鑷虫暣鏈虹殑鎬ц兘鍏锋湁閲嶈鎰忎箟銆�
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1 姘存鼎婊戠壒鎬у強甯哥敤鑱氬悎鐗╄酱鎵挎潗鏂�

娑︽粦鏄€氳繃灏嗘煇绉嶆鼎婊戝墏娣诲姞鍒颁袱鎽╂摝鍓殑琛ㄩ潰涔嬮棿,浠庤€岄檷浣庢懇鎿﹀洜鏁板拰纾ㄦ崯鐜�[10-11]銆傞殢鐫€瀹為檯宸ュ喌鐨勫彉鍖�,鎽╂摝鍓殑娑︽粦鐘舵€侀€氬父涔熶細鍙戠敓鏀瑰彉,姘存鼎婊戣酱鎵跨殑鏂壒閲岃礉鍏�(Stribeck)鏇茬嚎濡傚浘1鎵€绀恒€傛按浣滀负涓€绉嶅ぉ鐒舵鼎婊戝墏鍏锋湁缁胯壊鏃犳薄鏌撱€佽幏鍙栨柟渚跨瓑浼樺娍,浣嗗洜鍏堕粡搴︿綆,鎵胯浇鑳藉姏宸�,鍦ㄦ伓鍔e伐鍐典笅寰堥毦褰㈡垚杩炵画鐨勬按鑶�[12-13],灏ゅ叾鍦ㄥ惎鍋滅瓑浣庨€熸潯浠朵笅,寰€寰€浼氬鑷磋仛鍚堢墿鏉愭枡鍑虹幇涓ラ噸鐨勯粡婊戠幇璞�,鍗虫懇鎿﹀洜鏁板鑷虫渶澶у€煎悗鎬ュ墽鍑忓皬鑷宠緝灏忓€煎苟浠ユ寰幆 (鍥�2),杩欐棤鐤戜細鍔犲墽杞存壙鐨勭(鎹�,瀵硅埞鑸剁殑鑸掗€傛€с€佺ǔ瀹氭€у拰姘翠笅瑁呭宸ヤ綔鐨勫彲闈犳€ч潪甯镐笉鍒�[14-19],鍥犳,瀵硅仛鍚堢墿鏉愭枡鐨勯€夋嫨鍜屾敼鎬у挨涓洪噸瑕併€�
鍥�1 姘存鼎婊戣酱鎵跨殑Stribeck鏇茬嚎
Fig.1 Stribeck curve of water-lubricated bearings
(a) 鎽╂摝鍥犳暟
(b) 鏈€澶ф懇鎿﹀洜鏁板強鍏舵尝鍔ㄥ箙搴�[14]
鍥�2 杞借嵎涓�1.2 MPa,婊戝姩閫熷害涓�376.8 mm/s鏃�,鍑犵鑱氬悎鐗╂潗鏂欏湪鍚姩闃舵鐨勯粡婊戠幇璞�
Fig.2 Stick-slip phenomenon of several polymer materials during start-up stage under a load of 1.2 MPa and a sliding speed of 376.8 mm/s

鐩墠甯哥敤浜庢按娑︽粦杞存壙鐨勮仛鍚堢墿鏉愭枡涓昏鏈夋鑳跺拰濉戞枡,鍏朵腑涓佽厛姗¤兌(NBR)銆佽秴楂樺垎瀛愰噺鑱氫箼鐑�(UHMWPE)銆佽仛鍥涙盁涔欑儻(PTFE)銆佸凹榫�(PA66)銆佽仛閱氶啔閰�(PEEK)銆佽仛閰颁簹鑳�(PI)銆佽仛姘ㄩ叝(PU)銆侀珮瀵嗗害鑱氫箼鐑�(HDPE)绛夎仛鍚堢墿鏉愭枡甯歌鐢ㄤ綔杞寸摝鏉愭枡,鍏舵€ц兘瀵规瘮瑙佽〃1銆�

琛�1 涓嶅悓鑱氬悎鐗╂潗鏂欐€ц兘瀵规瘮

Tab.1 Performance comparison of different polymer materials

琛�1涓墍鍒楄仛鍚堢墿鍚勬湁浼樺姡,灏�2绉嶅強浠ヤ笂鑱氬悎鐗╁叡娣�,鑱氬悎鐗╁悇鑷紭鍔d腑鍜�,鍏辨贩鍚庢潗鏂欑殑浣跨敤鎬ц兘閫氬父姣斿師鏉ョ殑缁勫垎鏇翠紭瓒�,濡傛濉戝叡娣锋棦鍙互鑾峰緱姗¤兌鏉愭枡浼樺紓鐨勬姉纾ㄦ€у拰楂樺脊鎬�,鍙堝彲浠ユ嫢鏈夊鏂欎紭寮傜殑鑷鼎婊戞€�[41]銆傛枃鐚甗42]鍒跺浜哢HMWPE/PI鍏辨贩鏉愭枡,鍔犲叆椹潵閰搁厫鎺ユ灊浣庡瘑搴﹁仛涔欑儻鏉ユ彁渚涗簩鑰呯殑鐩稿鎬�,閫氳繃鎷夋浖鏄犲皠鍥惧儚瑙傚療鍒板湪UHMWPE鍩轰綋涓舰鎴愬叿鏈夊矝鐘剁粨鏋勬垨灞傜姸缁撴瀯鐨凱I褰㈡€�,鍙樉钁楁敼鍠勬懇鎿﹀鎬ц兘銆傞殢鍚庢枃鐚甗43]鍦ㄦ枃鐚甗42]鍩虹涓婅繘琛屼簡娴锋按娑︽粦涓嬬殑鎽╂摝纾ㄦ崯璇曢獙,鍏朵腑鑱氶叞浜氳兒璐ㄩ噺鍒嗘暟涓�50%鐨勫鍚堟潗鏂欏叿鏈夋渶浣崇殑琛ㄩ潰绮楃硻搴﹀拰鏈€浣庣殑纾ㄦ崯鐜囥€傛枃鐚甗44]鍒╃敤HDPE涓嶱A66鏉愭枡鍦ㄥ惛姘磋啫鑳€鏂归潰鐨勫法澶у樊寮傚皢浜岃€呭叡娣�,鍦ㄥ鍚堟潗鏂欑殑琛ㄩ潰鑷姩褰㈡垚涓嶈鍒欏井鍑歌捣褰㈢姸鐨勭粐鏋�,淇冭繘浜х敓娴佷綋鍔ㄥ帇鏁堝簲銆傞櫎鑱氬悎鐗╀箣闂寸殑鍏辨贩澶�,閫氳繃娣诲姞鍏朵粬鍔熻兘濉枡绛夋柟娉曟敼鎬у線寰€涔熶細鑾峰緱鏇翠负浼樺紓鐨勬€ц兘,濡俇HMWPE鍜孭TFE鑷鼎婊戞€ц兘浼樺紓,浣嗗姏瀛︽€ц兘娆犱匠,寰€寰€鍔犲叆绾崇背绾ょ淮鎴栫撼绫冲~鏂欐潵澧炲己鍏跺己搴﹀拰妯¢噺[45-46];PEEK鍜孭I鍔涘鎬ц兘浼樺紓,浣嗗叾鎽╂摝鍥犳暟杩囧ぇ,闇€瑕佹坊鍔燩TFE,MoS2绛夊浐浣撴鼎婊戝墏鏉ユ敼鍠勮嚜娑︽粦鎬�[47]銆備笅闈㈠皢鎸夌収涓嶅悓鏀规€т綔鐢ㄦ満鍒堕槓杩扮洰鍓嶈仛鍚堢墿鏉愭枡鏀规€х殑鐮旂┒鐜扮姸銆�

2 鑱氬悎鐗╄酱鎵挎潗鏂欐敼鎬х爺绌剁幇鐘�

鏉愭枡鏀规€ф槸閫氳繃涓€瀹氱殑鐗╃悊鎴栧寲瀛︽墜娈垫潵浣挎潗鏂欒幏寰楁弧瓒充娇鐢ㄨ姹傜殑鏌愪簺灞炴€�[8]銆傜洰鍓�,閫氳繃鏉愭枡鏀规€ф彁鍗囨按娑︽粦杞存壙鎽╂摝瀛︽€ц兘鐨勪綔鐢ㄦ満鍒跺ぇ鑷村彲鍒嗕负3绉嶉€斿緞:鏀瑰杽鏉愭枡鍔涘鎬ц兘銆佸寮烘鼎婊戞晥鏋溿€佷簩鑰呭崗鍚屼綔鐢ㄣ€�

2.1 鏀瑰杽鏉愭枡鍔涘鎬ц兘

鍔犲叆濉枡鏀瑰杽鑱氬悎鐗╂潗鏂欑殑鍔涘鎬ц兘鍙互鏈夋晥鎻愬崌澶嶅悎鏉愭枡鐨勬壙杞借兘鍔�,浣挎潗鏂欏湪纾ㄦ崯杩囩▼涓笉鏄撳彂鐢熷鎬у彉褰㈠拰鍓ヨ惤,浠庤€屾彁楂樺鍚堟潗鏂欑殑鑰愮(鎬�[48]銆備互姗¤兌鏉愭枡鐨勫寮烘満鐞嗕负渚�,鍙涓哄熀搴曟潗鏂欑殑楂樺垎瀛愰摼涓庡姞鍏ョ殑绾崇背绮掑瓙鐨勬椿鎬ц〃闈㈢粨鍚�,鏋勫缓璧蜂竴绉嶄氦鑱旂粨鏋�,褰撴煇涓€鏉″垎瀛愰摼鍙楀埌澶栧簲鍔涚殑浣滅敤鏃�,鍏朵粬閫氳繃鑺傜偣鐩歌繛鐨勫垎瀛愰摼灏嗕細鍒嗘媴姝ゅ垎瀛愰摼涓婄殑搴斿姏,鍗充娇鍏朵腑鏌愪竴鏉″垎瀛愰摼鏂,涔熶笉浼氳繃澶氱殑褰卞搷鏁翠綋鏉愭枡[49],閫氳繃鍔涘鎬ц兘鐨勬敼鍠勬潵鎻愰珮鏉愭枡鐨勬懇鎿﹀鎬ц兘銆傚~鏂欑殑娴撳害銆佸昂瀵搞€佸湪鍩哄簳鏉愭枡鐨勫垎鏁f€т互鍙婁笌鍩哄簳鏉愭枡鐨勭粨鍚堝己搴﹀潎褰卞搷鏀规€х殑鏁堟灉,鍔熻兘鎬у~鏂欏寮哄闊ф満鐞嗙ず鎰忓浘濡傚浘3鎵€绀恒€傚湪鑱氬悎鐗╁熀搴曠殑澧炲己澧為煣涓�,绾ょ淮銆佺撼绫崇銆佺撼绫宠杽鑶滅瓑璧峰埌浜嗘姂鍒惰绾瑰強杞借嵎杞Щ鐨勪綔鐢�,绾崇背寰矑鍙互鍒嗘暎鍓垏甯�,浣胯绾瑰亸杞�,鐣岄潰鑱氬悎鐗╀綔涓哄~鏂欎笌鍩哄簳鏉愭枡涔嬮棿鐨勬ˉ姊佽捣鍒颁簡鐣岄潰灞傚己鍖栫殑浣滅敤,绾崇背榛忓湡璧峰埌浜嗕氦鑱斿姞鍥虹殑浣滅敤銆�

鍥�3 鍔熻兘鎬у~鏂欏寮哄闊ф満鐞嗙ず鎰忓浘[50]

Fig.3 Diagram of strengthening and toughening mechanism of functional packing聽[50]

鏀瑰杽鏉愭枡鍔涘鎬ц兘鐨勫~鏂欐寜鐓у舰鎬佸彲鍒嗕负闆剁淮銆佷竴缁村拰浜岀淮銆傚父鐢ㄧ殑闆剁淮濉枡鏈堿l2O3,SiO2,SiC绛�,鏂囩尞[51]鍩轰簬鍒嗗瓙鍔ㄥ姏瀛︽ā鎷熺殑鏂规硶鎺㈢┒浜嗙撼绫砈iO2濉枡鏀规€BR鐨勬懇鎿﹀鎬ц兘,缁撴灉鏄剧ず绾崇背SiO2涓嶯BR鍒嗗瓙閾句箣闂寸殑姘㈤敭鍜岀晫闈㈢浉浜掍綔鐢ㄩ檷浣庝簡NBR绾崇背澶嶅悎鏉愭枡鐨勮嚜鐢变綋绉垎鏁�,澶嶅悎鏉愭枡鐨勫壀鍒囨ā閲忔彁楂樹簡25%;绾崇背SiO2鐨勫姞鍏ュ噺灏忎簡NBR鍒嗗瓙閾剧殑鏃嬭浆鍗婂緞,鏈夋晥闄嶄綆浜哊BR涓庨摐鍘熷瓙鐣岄潰澶勭殑鍘熷瓙閫熷害宄板€笺€佸師瀛愭俯搴﹀嘲鍊煎拰鎽╂摝搴斿姏宄板€�;鏀规€у悗鏉愭枡鐨勫钩鍧囨懇鎿﹀簲鍔涢檷浣庝簡34%,琛ㄦ槑绾崇背SiO2鏄捐憲鎻愰珮浜哊BR鐨勬懇鎿﹀鎬ц兘銆傛枃鐚甗52]閫氳繃璇曢獙鎺㈢┒浜咥l2O3澧炲己PEEK/PTFE澶嶅悎鏉愭枡鐨勬懇鎿﹀婕斿彉杩囩▼,缁撴灉琛ㄦ槑Al2O3鍙互鎻愰珮PTFE鐨勬姉纾ㄦ崯鎬ц兘,鏄捐憲鎻愰珮澶嶅悎鏉愭枡鐨勭儹鎵╂暎绯绘暟鍜岀‖搴︺€傚父鐢ㄧ殑涓€缁村~鏂欐湁纰崇氦缁�(CF)銆佺⒊绾崇背绠�(CNT)绛�,绾ょ淮濉枡澧炲己鐨勫師鐞嗙被浼间簬娣峰嚌鍦熶腑閽㈢瓔瀵规按娉ョ殑澧炲己鍘熺悊,鍦ㄥ鍚堟潗鏂欎腑浣滀负楠ㄦ灦鏉ユ壙鎷呭簲鍔涚殑浣滅敤,绾ょ淮澧炲己鐨勬晥鏋滀笌绾ょ淮闀垮害銆侀厤姣斻€佺氦缁寸┖闂村彇鍚戜互鍙婅〃闈㈠鐞嗘湁鍏�,甯哥敤鐨勮〃闈㈠鐞嗘柟娉曟湁鍘绘补銆佸幓鍚搁檮姘村強琛ㄩ潰娲诲寲銆傛枃鐚甗53]璇曢獙鎺㈢┒浜嗚嚜鏉ユ按鍜屾捣姘存鼎婊戞潯浠朵笅鐭⒊绾ょ淮澧炲己PI鐨勬懇鎿︾(鎹熸€ц兘,閲囩敤鑱氬宸磋兒鍖呰鐭⒊绾ょ淮鍙互澧炲己鍩哄簳涓庣氦缁翠箣闂寸殑鐩镐簰浣滅敤,淇冭繘姘村垎瀛愯啘鍜岃浆绉昏啘鐨勫舰鎴�,浣垮鍚堟潗鏂欏叿鏈変紭寮傜殑鎽╂摝瀛︽€ц兘;鏂囩尞[54]璇曢獙鎺㈢┒浜嗕綆閫熸按鐜涓嬩笉鍚屽彇鍚戣仛閰氦缁�(PETF)澧炲己UHMWPE鐨勬懇鎿︾(鎹熸€ц兘,鍒跺浜嗕笉鍚岀┖闂村彇鍚戠殑澶氬眰澶嶅悎鏉愭枡,缁撴灉琛ㄦ槑绾ょ淮澧炲己澶嶅悎鏉愭枡鍙互鎻愰珮鏋侀檺寮洸寮哄害,闄嶄綆鎽╂摝鍥犳暟,鍏朵腑杞村悜绾ょ淮鍙栧悜鐨勫鍚堟潗鏂欑殑鎽╂摝瀛︽€ц兘浼樹簬鍏朵粬鍙栧悜鐨勫鍚堟潗鏂欍€備簩缁村~鏂欐槸涓€绉嶇旱妯瘮杈冨ぇ鐨勭墖鐘舵潗鏂�,鎻愬崌澶嶅悎鏉愭枡鎶楁尃鏇叉€х殑鍚屾椂鍏锋湁涓€瀹氱殑鑷鼎婊戞€�,甯哥敤鐨勪簩缁村~鏂欐湁鐭冲ⅷ鐑€丮oS2绛夈€傛枃鐚甗55]閲囩敤瓒呭0鎼呮媽鍜岀儹鍘嬬殑鏂规硶鍒跺浜哢HMWPE/姘у寲鐭冲ⅷ鐑�(GO)绾崇背澶嶅悎鏉愭枡,鐮旂┒浜嗗叾鍦ㄤ笉鍚屾鼎婊戞潯浠朵笅鐨勬懇鎿﹀鎬ц兘,鐢变簬GO鍏锋湁鑹ソ鐨勫姏瀛︽€ц兘銆佷簩缁村眰鐘剁粨鏋勪互鍙奊O涓嶶HMWPE鍩轰綋瀹樿兘鍥箣闂寸殑寮虹浉浜掍綔鐢ㄥ姏,浣垮緱UHMWPE/ GO澶嶅悎鏉愭枡鐨勫姏瀛︽€ц兘鏇翠紭寮�,纾ㄦ崯鐜囬檷浣庛€�

2.2 澧炲己娑︽粦鏁堟灉

澧炲己鑱氬悎鐗╂潗鏂欑殑娑︽粦鏁堟灉鍙娇鎽╂摝鍓箣闂村舰鎴愭洿杩炵画鐨勬鼎婊戣啘,浠庤€屽噺灏戞潗鏂欑(鎹�,鍙€氳繃姘村悎浣滅敤銆佹坊鍔犺嚜娑︽粦鏉愭枡2绉嶆柟寮忓疄鐜般€�
2.2.1 姘村悎浣滅敤
閫氳繃寮曞叆姘村嚌鑳躲€佸井鍑濊兌銆佽仛鍚堢墿鍒风瓑鏉ュ埗澶囪仛鍚堢墿鍩烘按鍚堟鼎婊戞潗鏂�,澶ч噺鐨勪翰姘村熀鍥㈠垎甯冨湪鍏朵笁缁寸粨鏋勪腑,閫氳繃鍚搁檮姘村垎瀛愬湪鏉愭枡琛ㄩ潰褰㈡垚姘村寲娑︽粦灞�,浣夸袱瀵规懇鍓洿濂藉湴鍒嗙,浣垮叾鍦ㄨ緝楂樼殑鎺ヨЕ杞借嵎涓嬩篃鍏峰杈冨ソ鐨勬懇鎿﹀鎬ц兘,鍑忓皯鎽╂摝纾ㄦ崯[56-58],瀵规按娑︽粦杞存壙鍑忔懇鍏锋湁閲嶈鎰忎箟銆傛枃鐚甗59]灏嗚仛涓欑儻閰拌兒(PAAm)姘村嚌鑳堕绮掓坊鍔犲埌HDPE涓�,鍒跺浜嗕竴绉嶆柊鐨勫鍚堟潗鏂�,閫氳繃閿€鐩樿瘯楠屾帰绌跺鍚堟潗鏂欑殑鎽╂摝瀛︽€ц兘銆佸姏瀛︽€ц兘鍙婃鼎婊戞満鐞嗙瓑,澶嶅悎鏉愭枡缁煎悎浜哖AAm棰楃矑浼樺紓鐨勮嚜娑︽粦鎬у拰HDPE鍑鸿壊鐨勫姏瀛︽€ц兘,PAAm姘村嚌鑳堕绮掑洜鍏跺惛姘磋兘鍔涜€岃蒋鍖栧墺绂�,鍙互鎻愰珮鏉愭枡鐨勪翰姘存€у苟鑶ㄨ儉鎴愮鐗囨潵淇冭繘娑︽粦鑶滅殑褰㈡垚,閿€鐩樿瘯楠屼腑PAAm璐ㄩ噺鍒嗘暟涓�1%鐨勬按鍑濊兌棰楃矑鐨勭患鍚堟€ц兘鏈€浣�,PAAm姘村嚌鑳堕绮掔殑鎽╂摝鍓ヨ惤杩囩▼濡傚浘4鎵€绀恒€傛枃鐚甗60]閫氳繃绱绾胯緪灏勫皢浠跨敓涓ゆ€х瀛愬崟浣�2-鐢插熀涓欑儻閰版哀鍩轰箼鍩虹7閰拌儐纰�(MPC)鎺ユ灊鍒癠HMWPE涓婂苟鑷仛鍚堝舰鎴愬埛鐘剁粨鏋�,鏉愭枡鐨勬帴瑙﹁鍑忓皬浜�65掳,楂樺害姘村悎鐨勮仛MPC(PMPC)灞傚湪婊戝姩鐣岄潰涔嬮棿鎻愪緵浜嗘湁鏁堢殑娑︽粦,鍦ㄨ捀棣忔按鍜岀洂姘存鼎婊戞潯浠朵笅,纾ㄦ崯鐜囧垎鍒檷浣庝簡37%鍜�46%銆�

鍥�4 PAAm姘村嚌鑳堕绮掔殑鎽╂摝鍓ヨ惤杩囩▼[59]

Fig.4 Friction peeling process of PAAm hydrogel particles[59]

2.2.2 娣诲姞鑷鼎婊戞潗鏂�
姘存鼎婊戣酱鎵垮湪浣庨€熼噸杞芥椂寰€寰€澶勪簬骞叉懇鎿︽垨杈圭晫娑︽粦鐘舵€�,鑷鼎婊戞潗鏂欏彲閲婃斁鍌ㄥ瓨鍦ㄦ潗鏂欎腑鐨勬鼎婊戝墏鏉ユ彁渚涙寔缁鼎婊戠殑鏁堟灉銆傜洰鍓嶅父鐢ㄧ殑鑷鼎婊戞潗鏂欐湁寰兌鍥婂鍚堟潗鏂欏拰澶氬瓟鑷鼎婊戞潗鏂欍€�
寰兌鍥婂鍚堟潗鏂欐槸鍦ㄥ熀搴曟潗鏂欎腑鍔犲叆鍖呰9鏈夋恫浣撴鼎婊戝墏鐨勫井鑳跺泭,骞叉懇鎿︺€佷綆閫熼噸杞界瓑鎭跺姡宸ュ喌鏃讹紝闅忕潃鎽╂摝鐑殑浜х敓,鎽╂摝闈笌瀵瑰伓闈㈤棿鐨勬俯搴﹀崌楂�,鍦ㄩ珮娓┿€佸杞借嵎鍜屽壀鍒囧姏鐨勪綔鐢ㄤ笅寰兌鍥婂彂鐢熺牬瑁�,娴佸嚭鐨勬鼎婊戝墏鍦ㄤ袱鎽╂摝鍓〃闈箣闂村舰鎴愪竴灞傛鼎婊戣啘,娑︽粦鑶滀笌瀵瑰伓闈箣闂村湪闈欑數鍔涖€佽寖寰峰崕鍔涖€佹阿閿瓑闈炲叡浠烽敭浣滅敤涓嬬浉浜掑惛闄�,鍚屾椂鐮磋鐨勫井鑳跺泭澹佸3杩樺彲浠ヨ捣鍒版崟鑾风(灞戠殑浣滅敤,鍑忚交纾ㄧ矑纾ㄦ崯,浠庤€岄檷浣庢懇鎿﹀洜鏁板拰纾ㄦ崯鐜�[9,48,61-62],鍏跺師鐞嗗鍥�5鎵€绀恒€傛枃鐚甗63]閫氳繃瑙傚療閾佹ⅷ鏈ㄨ〃闈㈠甫鏈夊澹崇殑鍧楃姸鏍戣剛寰缁撴瀯,鍙戠幇鍏跺叿鏈夎嚜娑︽粦鐨勫姛鑳�,璁捐鍑哄寘瑕嗘湁N70鍩虹娌圭殑浠跨敓寰兌鍥婄粨鏋�,灏嗗叾娣诲姞鍒癏DPE搴曟潗涓�,閫氳繃鎽╂摝璇曢獙寰楀嚭璐ㄩ噺鍒嗘暟涓�3%鐨勫井鑳跺泭瀵规潗鏂欑殑鎽╂摝鎬ц兘鏀瑰杽鏈€鏄庢樉;鏂囩尞[64]閲囩敤鍘熶綅鑱氬悎娉曞埗澶囦簡浠ヨ劜閱涙爲鑴�(UF)涓哄鏉愩€佹姒堥吀妫曟閰负鑺潗鐨勫井鑳跺泭,灏嗗井鑳跺泭棰楃矑娣诲姞鍒癠HMWPE鍩哄簳鏉愭枡涓�,鍦ㄤ綆閫熼噸杞芥潯浠朵笅涓庨敗闈掗摐鐩樼殑鎽╂摝纾ㄦ崯璇曢獙缁撴灉琛ㄦ槑,寰兌鍥婅川閲忓垎鏁颁负15%鐨勫鍚堟潗鏂欑殑鑷鼎婊戞€ц兘鏇翠负浼樺紓,鐮磋閲婃斁鍚庣殑妫曟閰告姒堥叝鍙互濉厖鎽╂摝鍓〃闈㈢殑娌熸Ы鏉ュ噺杞荤(鎹�,鏀规€у悗鐨勬潗鏂欏湪浣庨€熼噸杞戒笅鐨勬懇鎿﹀洜鏁伴檷浣�,纾ㄦ崯閲忓噺灏�,琛ㄩ潰褰㈣矊浼樺寲銆�

鍥�5 寰兌鍥婄殑娑︽粦鏈虹悊绀烘剰鍥�

Fig.5 Diagram of lubrication mechanism of microcapsules

UHMWPE,PI,PEEK绛夋潗鏂欏叿鏈夊瀛旈鏋剁粨鏋�,鍦ㄨ繖浜涘熀搴曟潗鏂欎腑娣诲姞姘寲纭笺€佺⒊绾崇背绠°€佺⒊绾ょ淮銆佹哺鐭崇瓑鍙互杩涗竴姝ユ彁楂樿€愮(鎬�,鍥犱负杩欎簺鏉愭枡鐨勫瓟闅欏叿鏈夊偍娌瑰姛鑳�,宸ヤ綔杩囩▼涓�,鍦ㄧ儹鍔涜€﹀悎浣滅敤涓�,瀛斾腑鍌ㄥ瓨鐨勬补杩炵画娓楀嚭,鍦ㄦ懇鎿﹀壇琛ㄩ潰褰㈡垚杩炵画鐨勬补鑶�,鍙互鏈夋晥缂撹В鏉愭枡鐨勬懇鎿︾(鎹�[9,65-68]銆�
閴翠簬姘存鼎婊戣酱鎵胯妭鑳藉噺鎺掋€佹棤姹℃煋鐨勫垵琛�,鏃犺鏄井鑳跺泭杩樻槸澶氬瓟鑱氬悎鐗╄嚜娑︽粦鏉愭枡鐨勬湭鏉ョ爺绌舵柟鍚戝簲鑱氱劍鍦ㄥ叾鍐呴儴鍖呰鐨勫彲闄嶈В涓斾綆鎴愭湰鐨勬鼎婊戝墏鐨勭爺鍙戜腑銆�

2.3 浜岃€呭崗鍚屼綔鐢�

灏嗕笂杩版敼鍠勫姏瀛︽€ц兘鍜屽寮烘鼎婊戠殑鏂规硶缁撳悎璧锋潵鍗忓悓浣滅敤,鍙洿鍏ㄩ潰鍦版敼鍠勮仛鍚堢墿杞存壙鏉愭枡鐨勬懇鎿﹀鎬ц兘銆傛枃鐚甗69]灏嗚蒋PAAm姘村嚌鑳朵笌纭珿O缁撳悎璧锋潵鍚堟垚PAAm-GO钖勭墖骞舵坊鍔犲埌UHMWPE鍩哄簳鏉愭枡涓�,瀵瑰鍚堟潗鏂欑殑鍔涘鎬ц兘鍜屾懇鎿﹀鎬ц兘杩涜浜嗘祴璇�,鐭冲ⅷ鐑墖鐨勫姞鍏ユ湁鏁堟彁鍗囦簡鍩轰綋鐨勬壙杞借兘鍔�,鍦ㄧ(鎹熻繃绋嬩腑钖勭墖鍓ヨ惤褰㈡垚娑︽粦灞�,浣夸袱瀵规懇鍓洿濂藉湴鍒嗙,鍚屾椂姘村垎瀛愬彲浠ラ€氳繃闈欑數鍔涚揣瀵嗗惛闄勫埌PAAm鑱氬悎鐗╅摼涓�,骞跺湪鑱氬悎鐗╅摼鍛ㄥ洿褰㈡垚姘村寲灞�,PAAm涓嶨O鐨勫崗鍚屼綔鐢ㄥ悓鏃舵彁鍗囦簡澶嶅悎鏉愭枡鐨勫姏瀛︽€ц兘鍜屾懇鎿﹀鎬ц兘,鎽╂摝鏈哄埗鍒嗘瀽缁撴灉濡傚浘6鎵€绀恒€傛枃鐚甗70]鍚堟垚浜哅oS2鍜孋F鍗忓悓澧炲己鐨凬BR/PU/EP浜掔┛缃戠粶姘存鼎婊戣酱鎵垮鍚堟潗鏂�,CF鍦ㄤ簰绌跨綉缁滃熀浣撲腑鐨勯珮搴﹀垎鏁e強鍏朵笌MoS2鐨勫崗鍚屼綔鐢ㄤ娇寰楁敼鎬у悗澶嶅悎鏉愭枡鐨勬渶灏忔懇鎿﹀洜鏁板拰纾ㄦ崯鐜囧垎鍒噺灏戜簡51%鍜�68%,闃诲凹鍥犲瓙鎻愬崌浜�10%銆傚~鏂欒壇濂界殑鍒嗘暎鎬ф湁鍒╀簬濉枡涓庤仛鍚堢墿閾句箣闂寸殑鍐呮懇鎿�,浜х敓鏇村ソ鐨勯樆灏兼€ц兘,CF鍙互鎶戝埗MoS2鐨勮仛闆�,浣縈oS2鍦ㄦ按鐜涓嬩笉鏄撹姘у寲,浠庤€屼娇MoS2鍜屾按鑶滆捣鍒版湁鏁堢殑娑︽粦浣滅敤,瀵规敼鍠勫鍚堟潗鏂欑殑鎽╂摝瀛︽€ц兘鍜岄樆灏兼€ц兘鏈夋樉钁楃殑鍗忓悓鏁堝簲銆�

(a) 鎵胯浇鐘舵€�

(b) 娑︽粦鐗规€�

(c) PAAm-GO钖勭墖鐨�2绉嶇姸鎬�

鍥�6 PAAm-GO钖勭墖鐨勬懇鎿︽満鍒跺垎鏋愮粨鏋�[69]

Fig.6 Analysis results of friction mechanism of PAAm-GO thin plate聽[69]

2.4 灏忕粨

鐩墠,瀵逛簬姘存鼎婊戣仛鍚堢墿鏉愭枡鏀规€х殑鐮旂┒鍙栧緱浜嗕竴瀹氳繘灞�,鍦ㄤ竴瀹氱▼搴︿笂鏀瑰杽浜嗚仛鍚堢墿鏉愭枡鐨勬懇鎿﹀鎬ц兘,浣嗘槸鐩墠澶у鏁扮殑鐮旂┒閮介泦涓湪璇曢獙鎺㈠鏀规€у~鏂欑殑鏈€浣虫祿搴�,瀵逛簬鏀规€у悗鏉愭枡鐨勫井瑙傚睘鎬т互鍙婃彁鍗囨懇鎿﹀鎬ц兘鏈虹悊鎻ず鐨勭爺绌惰緝灏�,涓旀敼鎬у悗鏉愭枡鐨勪环鏍煎線寰€楂樹簬鍘熸潗鏂�,鍥犳瀵逛簬鏀规€ф満鐞嗙殑绯荤粺鐮旂┒浠ュ強鎺㈠浣庢垚鏈殑鏀规€ф柟娉曟槸蹇呬笉鍙皯鐨勩€�

3 鎬荤粨涓庡睍鏈�

鏈枃浠嬬粛浜嗘按浣滀负娑︽粦鍓傜殑鐗规€�,鍒椾妇瀵规瘮浜嗘按娑︽粦杞存壙甯哥敤鐨勮仛鍚堢墿鏉愭枡鐨勬€ц兘鐗圭偣,鎸夌収涓嶅悓浣滅敤鏈哄埗,鍒嗗埆闃愯堪浜嗕笉鍚屾柟娉曟敼鎬ц仛鍚堢墿杞存壙鏉愭枡鐨勬渶鏂扮爺绌惰繘灞曘€傛按娑︽粦杞存壙闇€瑕佹牴鎹疄闄呯殑宸ュ喌鏉′欢鏉ラ€夋嫨鍚堥€傜殑鑱氬悎鐗╁熀浣撴潗鏂�,骞舵牴鎹娇鐢ㄥ鍛姐€佹垚鏈绠椼€佺患鍚堟€ц兘绛夎姹傛潵杩涜鏀规€с€傜粨鍚堢洰鍓嶇殑闇€姹傚拰鐮旂┒鐜扮姸,鏈潵鐨勭爺绌跺缓璁仛鐒﹀埌浠ヤ笅鏂归潰:
1)鐮旂┒鍐呭鏂归潰銆傞€氳繃鏀规€ф彁鍗囪仛鍚堢墿鏉愭枡鎽╂摝瀛︽€ц兘鐨勫悓鏃朵篃瑕佷繚璇佹潗鏂欏浐鏈夌殑鍔涘鎬ц兘涓嶈鐮村潖,鎵惧埌鎽╂摝瀛︽€ц兘涓庡姏瀛︽€ц兘涔嬮棿鐨勫钩琛�,鎵惧埌澶嶅悎鏉愭枡鎻愬崌鍔涘鎬ц兘涓庡寮烘鼎婊戞晥鏋滀箣闂村畯瑙傜幇璞′笌寰鏈虹悊鐨勫钩琛°€傝繘涓€姝ユ帰绌跺缁勫垎銆佸灏哄害鍗忓悓鏀规€т互鍙婂崗鍚屼綔鐢ㄧ殑鏈虹悊,璁捐銆佸埗澶囨€ц兘鏇翠负浼樺紓鐨勫鍚堟潗鏂欍€傝繘涓€姝ョ爺绌跺崌娓╅€熷害銆佸帇寮恒€佷繚娓╂椂闀裤€佸喎鍗撮€熷害绛夋垚鍨嬪伐鑹哄弬鏁板鏀规€ц仛鍚堢墿鏉愭枡缁煎悎鎬ц兘鐨勫奖鍝嶃€�
2)鐮旂┒鏂规硶鏂归潰銆傜洰鍓嶈仛鍚堢墿鏉愭枡鐨勬懇鎿︾(鎹熶富瑕佷互璇曢獙鐮旂┒涓轰富,鏈夐檺鍏冩柟娉曞彲浠ラ€氳繃纾ㄦ崯杩囩▼涓殑搴斿姏搴斿彉鎯呭喌鏉ラ棿鎺ラ獙璇�,鍒嗗瓙鍔ㄥ姏瀛︽ā鎷熷彲浠ユ洿鍑嗙‘鐨勪粠绾崇背銆侀绉掔瓑灏哄害閫氳繃鐣岄潰鑳介噺銆佸緞鍚戝垎甯冨嚱鏁般€佸師瀛愭祿搴︾瓑寰淇℃伅鏉ヨ〃寰佹潗鏂欑殑鍑忔懇鏈虹悊銆傞€氳繃瀹忚鐨勬懇鎿︾(鎹熻瘯楠屾暟鎹笌寰鍒嗗瓙鍔ㄥ姏瀛︽ā鎷熺浉缁撳悎鐨勬柟娉曟潵鎺㈢┒澶嶅悎鏉愭枡鐨勬€ц兘骞舵彮绀烘敼鎬у~鏂欏湪鍩轰綋涓殑浣滅敤鏈虹悊鏄湭鏉ョ爺绌剁殑涓€澶ц秼鍔裤€�
3)澶嶅悎鏉愭枡璇勪环鏂归潰銆傚簲瀵规按娑︽粦鑱氬悎鐗╄酱鎵挎潗鏂欐懇鎿﹀鎬ц兘鐨勫悇椤瑰弬鏁板舰鎴愪竴涓畬鏁寸殑璇勪环浣撶郴,鏇寸患鍚堝湴琛¢噺鍚勭鏀规€ф柟娉曞鑱氬悎鐗╂潗鏂欐懇鎿﹀鎬ц兘鎻愬崌鐨勬晥鏋�,浠ュ姹備竴绉嶆棦缁胯壊鐜繚銆佷环鏍间綆寤夊張鑳芥弧瓒充娇鐢ㄨ姹傜殑澶嶅悎鏉愭枡銆�
End

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Research Progress on Material Modification of Water-Lubricated Polymer Bearings

WANG Yaochen1,WANG Youqiang1,2,ZHAO Tao1,HE Yan1

(1.School of Mechanical &Automotive Engineering, Qingdao University of Technology, Qingdao 266520,China;2.Key Lab of Industrial Fluid Energy Conservation and Pollution Control, Qingdao 266520,China)

Abstract锛�Water-lubricated bearings are widely used in marine propulsion systems, water turbines, water pumps and other fields due to their green, pollution-free, energy-saving and environmental protection characteristics. The performances of polymer bearing materials directly affect the stability of mechanical operation. Firstly, the characteristics of water as lubricant are introduced, and the advantages and disadvantages of commonly used polymer bearing materials are compared. Then, in response to the problems of insufficient tribological properties of polymer materials during practical use, the polymer blending methods are introduced first, and then according to different mechanisms of action, the research progress on improving tribological properties of polymer materials by modifying water lubricated polymer bearing materials is reviewed from three aspects: improving mechanical properties, enhancing lubrication effects and synergistic effects of the two. Finally, the future key research directions are prospected for material modification of water lubricated polymer bearings.

Keywords锛�plain bearing; water lubrication; polymer; modification; mechanical property

鏀剁ǹ鏃ユ湡锛�2022-06-30;淇洖鏃ユ湡锛�2023-02-23

鍩洪噾椤圭洰锛�鍥藉鑷劧绉戝鍩洪噾璧勫姪椤圭洰(51575289);灞变笢鐪佽嚜鐒剁瀛﹀熀閲戣祫鍔╅」鐩�(ZR2021ME063)

浣滆€呯畝浠�锛�鐜嬭€€鏅�(1995鈥�),鐢�,纭曞+鐮旂┒鐢�,鐮旂┒鏂瑰悜涓烘按娑︽粦鑱氬悎鐗╄酱鎵挎潗鏂欐敼鎬�,E-mail:781321127@qq.com銆�

閫氫俊浣滆€�锛�鐜嬩紭寮�(1970鈥�),鐢�,鏁欐巿,鍗氬,鐮旂┒鏂瑰悜涓烘懇鎿﹀涓庤〃闈㈠伐绋�,E-mail:wyq1970301@126.com銆�

涓浘鍒嗙被鍙�锛�TH133.31;TH117

鏂囩尞鏍囧織鐮�锛�B

DOI锛�10.19533/j.issn1000-3762.2023.08.001

(缂栬緫锛氭瘺闆ㄦ)

 
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